How Sensolus powers smarter supply shains: Insights from the field

In this Pack Expo presentation, John Hudson (US Sales Lead) and Steven Van Hoff (VP of Engineering) walk through how businesses move beyond barcodes and spreadsheets to gain real visibility into assets spread across global operations.

Through real-world examples—from DHL’s roll cage crisis to hydrogen peroxide drum compliance—they demonstrate how IoT tracking transforms asset management from cost center to profit generator.

Why watch this? Because John and Steven don’t just pitch features—they walk through the actual business outcomes companies achieve when they gain true visibility into their asset fleets, from basic inventory optimization to new revenue streams.

MEET THE HOSTS:

Steven Van Hoof

VP Engineering

John Hudson

Sales Manager US

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Episode highlights

1

How DHL balanced roll cage inventory across locations

DHL Germany needed a smarter way to redistribute roll cages across their network. After deploying Sensolus, they replaced manual phone calls with automated, real-time visibility — instantly knowing where surplus inventory sat and where it was needed most.

2

From dots on a map to profit generator

Sensolus's five-stage maturity model shows how tracking evolves far beyond basic location. Companies progress from connecting assets to optimizing fleets, proving compliance, and ultimately creating entirely new revenue streams — what John calls "the holy grail of asset tracking."

3

The future: AI agents consuming your asset data

Steven predicts that in a few years, the dominant consumer of tracking data won't be a user behind a web interface — but a language model. An AI agent combining asset data with business information and presenting actionable insights, like ChatGPT but with your fleet data.

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John kicks off with a relatable scenario: losing car keys, luggage, or a phone. Now imagine managing that challenge at enterprise scale; hundreds or thousands of assets across multiple continents.

Sensolus solves this with:

Simple: IoT trackers with 5-10 year battery life, installed in minutes
Intuitive: Single platform providing complete asset visibility
Powerful: Analytics that drive measurable financial outcomes

The result? Over 1 million assets tracked for 500+ companies globally over 15+ years.

John breaks down the process into three straightforward steps.

1. Install trackers: Attach IoT devices to your assets with a few screws or rivets. Maintenance-free for 5-10 years. Trackers outlive the assets themselves.

2. Manage through the platform: All data aggregates into one intuitive interface. As John notes: “I am the salesperson who can demonstrate this technology”—emphasizing it requires no technical expertise.

3. Leverage analytics: Transform raw tracking data into business insights that drive measurable financial outcomes.

Steven outlines Sensolus’s roadmap from basic visibility to profit generation:

1. Connecting assets

The starting point. Digitize assets by connecting them to the internet. “Dots on a map” sounds simple, but knowing where everything is already represents a major leap for most organizations.

2. Improving inventory

The DHL story: DHL Germany ran out of roll cages at critical moments, forcing phone calls to find surplus inventory. After deploying Sensolus, they automated the entire process—gaining visibility to balance inventory across locations instantly.

3. Optimization

Most supply chain managers accept 2-5% annual asset loss, reinvesting in replacements yearly. Sensolus changes this.

As Steven explains: “These assets aren’t truly lost. They’re in the back of the warehouse, your customer is holding them. You just don’t know exactly where.”

Making assets visible incentivizes action across the chain: repair shops rotate faster, customers return promptly when they’ll be billed, operations teams recover assets instead of ordering replacements.

4. Compliance

Tracking proves service delivery and meets regulatory requirements.

Real example: A customer ships hydrogen peroxide globally in 50 aluminum drums, ensuring transit timeframes meet service level agreements and, if lost, proving compliance with federal environmental regulations.

5. New services

The profit center stage. Companies can white-label Sensolus technology, embed it in reusable fleet offerings, and create new revenue streams from tracking capabilities.

John calls this “the holy grail of asset tracking.”

The common thread: non-powered assets.

Classic telematics work for vehicles with endless battery power. Sensolus specializes in equipment without power—stillages, containers, IBCs, glass frames, roll cages, industrial equipment.

The vision: Drive down tracking costs to expand the addressable market. Today’s economics don’t support tracking potato crates, but in five years, decreasing tracker costs will make it viable.

Steven walks through what the platform delivers:

Asset map: Real-time location of every asset
History tracking: Complete trip records, rolled up by geo zones
Activity monitoring: Track asset movement to understand revenue generation
Geo zone analytics: Current inventory, stock evolution, dwell times, in-out transitions, and asset flows between locations

Critical advantage: All data belongs to customers with full API access. Extract data to feed into ERP, Salesforce, or SAP systems—or push SAP data into Sensolus to enrich it with contextual information.

Steven explains how language models genuinely enhance the platform:

Instead of clicking through interfaces to find information, users ask business questions in natural language. The language model connects directly to underlying data and provides immediate answers; like ChatGPT, but with your asset data.

Companies can also integrate their own AI agents to mix Sensolus data with other business information.

Steven’s prediction: “In a few years, the dominant consumer of our data won’t be a user behind a web interface, but rather a language model. An agent combining data and presenting insights to the end user.”

✓ Modern tracking transcends “dots on a map” – Real value lies in the five-stage maturity model from visibility to profit generation

✓ Battery life eliminates operational burden – 5-10 years maintenance-free means tracking scales across entire fleets

✓ Simplicity drives adoption – Platform requires no technical expertise; even sales teams can demonstrate and use it effectively

✓ Integration is essential – Full API access connects with existing business systems (ERP, SAP, Salesforce)

✓ Non-powered assets are the focus – From construction glass frames to hydrogen peroxide drums to retail roll cages

✓ AI creates new interaction models – Natural language queries replace point-and-click navigation for faster insights

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